Are you tired of sinking into your bean bag chair and never being able to get back up? Don’t worry, you’re not alone. Many people struggle with finding the perfect filling for their bean bag chairs.

How to fill a bean bag chair might seem like a straightforward task, but it requires some planning and the right approach to ensure it’s done efficiently and with minimal mess. Bean bag chairs are popular for their comfort and versatility, but over time, they may flatten or require a refill to restore their fluffiness. Whether you’re filling a bean bag for the first time or refilling it after heavy use, knowing the correct steps can make the process easier and less stressful.
This guide on diy bean bag chair pattern will walk you through everything you need to know to properly fill your bean bag chair and get it ready for lounging.
What Are the Benefits of Filling Your Bean Bag Chair?
There are several benefits to regularly filling or refilling your bean bag chair. These include:
- Improved Comfort: As bean bag chairs age, they can lose their fluffiness and become uncomfortable to sit in. Filling or refilling them will restore their shape and provide better support for your body.
- Longer Lifespan: By properly filling and maintaining your bean bag chair, you can extend its lifespan and continue enjoying it for years to come.
- Cost Savings: Rather than constantly buying new bean bags, refilling them can save you money in the long run.
- Customizable Firmness: Depending on personal preference, some people may prefer a firmer or softer bean bag chair. By refilling it yourself, you can adjust the filling to your desired level of comfort.
- Eco-Friendly Option: Refilling your bean bag chair eliminates the need for purchasing new ones, reducing waste and promoting sustainability.
- Versatile Use: Bean bag chairs are not just limited to lounging in your living room. They can also be used as additional seating for guests, a comfy spot for reading or studying, or even as a makeshift bed for overnight guests.
What Will You Need?
To make your own bean bag chair, you will need the following materials and tools:
- Fabric: Choose a durable fabric that can withstand frequent use. Denim, canvas, or upholstery fabrics are good options.
- Thread: Use a heavy-duty thread for sewing the bean bag together.
- Zipper: A zipper is necessary for filling and refilling the bean bag chair.
- Filling: Choose from a variety of filling options, including polystyrene beads, shredded foam, or dried beans. Ensure you have enough filling to achieve your desired level of comfort.
- Sewing Machine: While hand-sewing is possible, having a sewing machine can make the process much quicker and easier.
- Scissors: Sharp scissors are a must for cutting fabric and thread.
- Pins or Clips: These will help hold the fabric in place while sewing.
- Measuring Tape: Accurate measurements are crucial for creating a well-fitting bean bag chair. A measuring tape will be useful for this task.
- Iron and Ironing Board: It’s important to iron your fabric before sewing to ensure a clean and professional look.
9 Easy Steps on How to Fill a Bean Bag Chair
Step 1: Prepare Your Workspace

Before you begin filling your bean bag chair, it’s essential to set up a clean and organized workspace. Select a flat, stable surface with ample room to maneuver and spread out your materials. If you’re working indoors, consider laying down a large sheet or tarp to catch any stray filling material—this will make cleanup much easier and prevent small pellets from scattering everywhere. Ensure your workspace is free from potential hazards, such as sharp objects or exposed cords, that could snag the fabric.
Gather all the necessary tools and materials, including the bean bag cover, filling, and a funnel (if applicable), and keep them within easy reach. A well-prepared workspace ensures a smoother, less stressful process when filling your bean bag chair.
Step 2: Gather Your Materials
When preparing to fill your bean bag chair, having all your materials ready is essential for efficiency and ease. Start with the bean bag filling itself—ensure you have enough to achieve the desired firmness. Most bean bag fillers are made from tiny polystyrene beads, but some people prefer shredded memory foam for added comfort. Next, confirm that you have the bean bag cover, preferably one that is durable and easy to clean.
A funnel or scoop can also be extremely helpful in transferring the filling into the cover without making a mess. Lastly, keep a vacuum or broom nearby in case of accidental spills. Properly gathering your materials in advance will save time and prevent unnecessary frustration during the filling process.
Step 3: Open the Bean Bag Cover
Carefully unzip or open the bean bag cover, ensuring that the opening is wide enough to allow the filling to be poured in easily. Check the zipper or sealing mechanism for any obstructions or defects before proceeding. If the cover has an inner lining, make sure it is also open and ready to receive the filling. Position the cover in a stable area where it won’t tip over or collapse during the process. This preparation will make it easier to fill the bean bag without causing unnecessary mess or inconvenience.

Step 4: Secure the Zipper Area
Once the bean bag is filled to your desired level, carefully seal the zipper or the closure mechanism. Ensure that the zipper is completely closed to prevent any filling from escaping. For added security, some bean bags come with a secondary layer of closure, such as a Velcro flap or an internal zip. Make sure to use these features if available, as they provide an extra layer of protection against accidental spills. Double-check the area for any loose threads or gaps, and make adjustments as needed to maintain a tight seal.
Step 5: Pour the Filling Slowly
When it’s time to fill the bean bag, take care to pour the filling slowly and steadily into the bag. Enlist the help of a second person if possible—one person can hold the bag open while the other pours. Use a funnel or create one with a sturdy sheet of paper to guide the filling into the opening, minimizing spills. Pouring gradually not only reduces waste but also helps you control the amount of filling, allowing you to achieve the desired firmness. Stop periodically to shake or adjust the bean bag, ensuring the filling distributes evenly throughout. Patience during this process will lead to a more comfortable and well-balanced final product.
Step 6: Shake and Adjust the Filling
Shake the bean bag gently to ensure the filling spreads evenly and reaches all areas, eliminating any empty pockets. Adjust as necessary by redistributing the filling with your hands, focusing on corners or areas that feel uneven. This step ensures the bean bag is comfortable and maintains its shape, providing support exactly where it’s needed. Repeat the process until you’re satisfied with the balance and firmness of the filling.

Step 7: Fill to the Desired Level
Slowly add more filling to the bean bag until it reaches your desired level of firmness and comfort. Keep in mind that overfilling can make the bean bag too stiff, while underfilling may result in inadequate support. Periodically sit on or test the bean bag to check its comfort level during the filling process. Aim for a balance that allows the bean bag to conform to your body while maintaining a supportive structure.
Step 8: Close the Opening Securely
To close the opening securely, ensure that none of the filling escapes during the process. If the bean bag has a zipper, carefully zip it shut while holding the fabric taut to avoid jamming. For additional security, consider using a safety pin or a small clasp to lock the zipper in place. If your bean bag requires sewing to close, use a strong, durable thread and double-stitch the seam for extra reinforcement. Ensure the closure is tight and secure to prevent any accidental spillage of filling during use.
Step 9: Test the Bean Bag
Once the bean bag is securely closed, test it to ensure it is functional and comfortable. Place the bean bag on a flat surface and sit on it to check for any uneven filling or sagging areas. Adjust the filling if necessary to achieve the desired level of firmness and support. Move around and shift your weight to make sure the seams and closure are holding up under pressure.

By following these steps, you can ensure that your homemade bean bag is both comfortable and durable.
Conclusion
Filling a bean bag chair may seem like a daunting task, but with the right materials and a bit of patience, it can be a straightforward and satisfying process.
By carefully selecting the filling, securely closing the bean bag, and testing its comfort and durability, you can create a functional piece of furniture tailored to your preference. Following these steps ensures your bean bag chair provides long-lasting comfort and becomes a practical addition to your space.
Hopefully, the article on how to fill a bean bag chair has helped you learn more about the process and given you the confidence to try it out yourself.
Huston Douthit is a distinguished figure in the world of furniture design, with a decade of expertise creating innovative and sustainable furniture solutions. His professional focus lies in merging traditional craftsmanship with modern manufacturing techniques, fostering designs that are both practical and environmentally conscious. As the author of Fruniturix, Huston delves into the art and science of furniture-making, inspiring artisans and industry professionals alike.
Education
- RMIT University (Melbourne, Australia)
Associate Degree in Design (Furniture)- Focus on sustainable design, industry-driven projects, and practical craftsmanship.
- Gained hands-on experience with traditional and digital manufacturing tools, such as CAD and CNC software.
- Nottingham Trent University (United Kingdom)
Bachelor’s in Furniture and Product Design (Honors)- Specialized in product design with a focus on blending creativity with production techniques.
- Participated in industry projects, working with companies like John Lewis and Vitsoe to gain real-world insights.
Publications and Impact
In Fruniturix, Huston shares his insights on furniture design processes, materials, and strategies for efficient production. His writing bridges the gap between artisan knowledge and modern industry needs, making it a must-read for both budding designers and seasoned professionals.