Building shelves out of pallets is an affordable and sustainable way to create functional and stylish storage solutions for your space. Wooden pallets, typically used for shipping and storage, can be repurposed into durable shelving units with just a few tools and a bit of creativity.
This DIY project not only saves money but also helps reduce waste by giving old pallets a new life. Whether you’re a seasoned woodworker or a beginner, making pallet shelves is a straightforward and rewarding task that can add a rustic charm to any room.
In this article on how to make shelves out of pallets, we’ll cover the materials and tools needed, step-by-step instructions, and tips for customizing your pallet shelves to fit your space and style.
Materials & Tools Required
To make shelves out of pallets, you’ll need the following materials and tools:
Wooden Pallets:
You can easily find pallets for free or at a low cost from local businesses, warehouses, or online marketplaces. Make sure the pallets are in good condition and not rotting or infested with bugs.
Measuring Tape & Pencil:
To ensure precision while cutting the pallets, you’ll need a measuring tape and pencil to mark the dimensions of your shelves.
Saw:
A circular saw or reciprocating saw will work best for cutting through the pallet boards.
Sandpaper:
Sand down any rough edges or splinters on the pallets using sandpaper before assembling your shelves.
Drill/ Screwdriver:
You’ll need a drill or screwdriver to secure the shelves and any additional hardware onto the pallets.
Wood Screws:
Use wood screws to attach the shelves to the pallet frame for a sturdy hold.
Paint or Stain (Optional):
For a more polished look, you can paint or stain your pallet shelves according to your preference. You can also leave them unpainted for a more rustic feel.
8 Step-by-step Instructions on How to Make Shelves Out of Pallets
Step 1: Disassemble the Pallets
Begin by carefully taking the pallets apart to separate the wooden planks. Use a crowbar or hammer to gently pry the boards apart without splitting them. Alternatively, you can use a reciprocating saw with a metal-cutting blade to cut through the nails holding the boards together.
Be sure to remove any remaining nails or staples from the wood to ensure safety and prepare the planks for the next steps. Once disassembled, inspect the boards and set aside any that are damaged or unsuitable for use.
Step 2: Measure the Planks & Cut to Size
Using a measuring tape and pencil, mark the desired length for your shelves on the pallet planks. Use a saw to carefully cut along the markings and trim any uneven edges.
Pro Tip: Instead of cutting each plank individually, you can also measure and cut one plank to use as a template for the other shelves. This will ensure that all your shelves are uniform in size.
Step 3: Sand Down the Planks
Once your planks are cut to size, use sandpaper to smooth out any rough edges or splinters. Start with coarse-grit sandpaper to remove larger imperfections and then switch to finer-grit sandpaper for a smoother finish. This step is essential for ensuring that your shelves have a polished look and that the surfaces are safe to handle.
Take your time to sand thoroughly, especially along the edges and corners, to avoid any sharp or uneven spots that could potentially cause injuries or damage items placed on the shelves.
Step 4: Assemble the Pallet Frame
Now it’s time to assemble the pallet frame. Depending on your design preference, you can either use the full-size pallet as is or cut it in half and use only one side of the frame for a smaller shelf. If using the full pallet, measure and mark where you want to cut it before using a saw to split it into two equal halves.
Once you have your desired size for the frame, attach any additional support beams if needed using wood screws.
Step 5: Attach Shelves to Frame
Place the cut planks evenly across the pallet frame, leaving enough space between each shelf for items to be placed comfortably. Use wood screws and a drill or screwdriver to secure the planks onto the frame, ensuring that they are level and securely attached.
The number of shelves and spacing between them is entirely up to you, depending on the items you plan to store on them. You can also choose to have a single large shelf or multiple smaller ones within the frame.
Step 6: Add Backing (Optional)
For added stability and to prevent items from falling through the back of your shelves, you can add a backing using plywood or additional pallet planks. Measure and cut the backing to fit snugly against the back of your shelves and secure it with wood screws.
If using plywood, you can also paint or stain it to match the rest of your shelves for a cohesive look.
Step 7: Sand & Paint/Stain (Optional)
If you choose to add a pop of color or a protective layer to your pallet shelves, now is the time! Use sandpaper to lightly sand the surfaces before applying paint or stain. Consider using outdoor-grade paint if your shelves will be exposed to moisture or direct sunlight.
Pro Tip: Before painting, use a coat of primer on your shelves for better adherence and coverage.
Step 8: Mount Your Pallet Shelves
Once your pallet shelves are complete, it’s time to mount them onto the wall. Use a level to ensure that they are straight, and mark the desired placement with a pencil. Then use wall anchors and screws to secure the shelves onto the wall.
Pro Tip: To add even more rustic charm, you can also use rope or chains to suspend your pallet shelves from the ceiling instead of mounting them on the wall.
Congrats, you now have a set of unique and functional shelves made out of old pallets!
Following these steps on how to make shelves out of pallets, you can create multiple shelves in different sizes and designs to fit your storage needs and add a touch of creativity to any room. So next time you spot some discarded pallets, don’t pass up the opportunity to turn them into useful and stylish shelves for your home. Happy DIY-ing!
Customization & Other Tips
- Stain or paint your planks before assembling them for easier application and a cleaner finish.
- For added storage, install hooks or small baskets underneath your shelves for hanging items.
- Personalize your shelves by adding decorative elements such as knobs or hooks.
- Use a sealant to protect your shelves from wear and tear, especially if using them for outdoor storage.
- Instead of attaching the shelves directly onto the frame, you can also use brackets for a more industrial look.
- Get creative with different designs and configurations, such as staggering the shelves or creating a ladder-like structure with longer planks.
- Don’t limit yourself to just one type of pallet – mix and match different sizes and styles for a unique look.
- Consider adding casters to the bottom of your pallet frame for easy mobility.
- Use leftover pallet pieces to create smaller shelves or wall-mounted organizers for even more storage options.
- Have fun with it and don’t be afraid to experiment with different techniques and finishes! So, it’s time to get started on your own DIY pallet shelves project. Happy crafting!
Frequently Asked Questions
Q: Can I Use Any Type of Pallet for This Project?
A: Ideally, you should use heat-treated (HT) pallets that are safe and free from chemicals. Avoid using chemically treated pallets as they may release harmful fumes when cut or sanded. Additionally, look for pallets with intact and sturdy planks to ensure the stability of your shelves.
Q: Do I Need Special Tools for This Project?
A: While having a saw and drill is recommended for easier and more precise cuts, you can also use hand tools like a handsaw and hammer if needed. Sandpaper, measuring tape, and a level are also essential tools for this project.
Q: Can I Make Outdoor Shelves Using Pallets?
A: Yes, you can! Just make sure to use weather-resistant materials such as pressure-treated wood or outdoor-grade paint/stain to protect your shelves from the elements.
Q: How Much Weight Can Pallet Shelves Hold?
A: It depends on the strength and stability of your specific pallet and how well it is assembled. Generally, pallet shelves can hold up to 50 pounds per shelf but always use caution when placing heavy items on them. Adding support beams or brackets can also increase the weight capacity.
Q: Are Pallet Shelves Safe for Children?
A: As with any DIY project involving tools and potentially sharp edges, parental supervision is recommended. Make sure to sand down any rough spots and secure all planks firmly onto the frame to minimize any risks.
Conclusion
Pallets may seem like simple and unassuming objects, but with a little creativity and some basic tools, they can be transformed into a functional and stylish piece of furniture.
By following these steps and tips on how to make shelves out of pallets, you can easily make your own set of shelves out of pallets without breaking the bank. Plus, you’ll have the satisfaction of repurposing something that may have otherwise ended up in a landfill. Installing pallet wood shelves is a budget-friendly and eco-friendly way to add rustic charm and extra storage space to any room. Happy crafting!
Huston Douthit is a distinguished figure in the world of furniture design, with a decade of expertise creating innovative and sustainable furniture solutions. His professional focus lies in merging traditional craftsmanship with modern manufacturing techniques, fostering designs that are both practical and environmentally conscious. As the author of Fruniturix, Huston delves into the art and science of furniture-making, inspiring artisans and industry professionals alike.
Education
- RMIT University (Melbourne, Australia)
Associate Degree in Design (Furniture)- Focus on sustainable design, industry-driven projects, and practical craftsmanship.
- Gained hands-on experience with traditional and digital manufacturing tools, such as CAD and CNC software.
- Nottingham Trent University (United Kingdom)
Bachelor’s in Furniture and Product Design (Honors)- Specialized in product design with a focus on blending creativity with production techniques.
- Participated in industry projects, working with companies like John Lewis and Vitsoe to gain real-world insights.
Publications and Impact
In Fruniturix, Huston shares his insights on furniture design processes, materials, and strategies for efficient production. His writing bridges the gap between artisan knowledge and modern industry needs, making it a must-read for both budding designers and seasoned professionals.