Creating your own bean bag chair is a fun and rewarding project that allows you to customize the design, fabric, and size to suit your preferences. Whether you’re looking for a cozy seat for your living room, a playful addition to a child’s bedroom, or a relaxing spot in your reading nook, sewing a bean bag chair is a practical and creative endeavor. With just a few materials and some basic sewing skills, you can craft a comfortable and stylish piece of furniture that will be cherished in your home.

In this article on how to sew a bean bag chair, we will guide you through the step-by-step process of making your own bean bag chair. We will cover the materials needed, the sewing techniques required, and some tips for adding personal touches to your bean bag chair. Creating a DIY bean bag chair is a fun and budget-friendly project that adds a cozy and customizable seating option to any space.
Materials
To sew a bean bag chair, you will need:
Fabric:
Choose a durable and washable fabric that is also soft and comfortable. Some recommended options include cotton, denim, oxford cloth, and corduroy.
Filling:
The most common filling for bean bag chairs is polystyrene beads, also known as EPS (expanded polystyrene) beads. They are lightweight, moldable, and provide good support. Other alternatives include foam pieces, shredded memory foam, or even old towels or blankets.
Zipper:
A zipper allows you to refill the bean bag chair easily and also makes it possible to wash the cover when needed. Choose a heavy-duty zipper that is at least 8 inches long.
Thread:
Use strong thread that matches the color of your fabric for a neat finish.
Sewing Machine:
While hand-sewing is possible, using a sewing machine will make the process faster and easier.
8 Steps on How to Sew a Bean Bag Chair
Step 1: Create a Pattern
To begin, you’ll need to create a pattern for your bean bag chair. Decide on the shape and size you want, such as a round or teardrop-shaped chair. Measure and draw the pattern on large sheets of paper or fabric using a ruler and pencil. Most bean bag chairs consist of two or more identical panels stitched together, so ensure your pattern accounts for this.

For example, you might draw six identical panels that will form the main body of the chair once sewn together. Be sure to leave a seam allowance of about ½ inch around the edges of the pattern to make sewing easier. Once your pattern is complete, cut it out carefully to use it as a guide for cutting your fabric.
Step 2: Cut the Fabric
Once your pattern is ready, it’s time to cut the fabric. Lay your fabric out on a flat surface and pin the pattern pieces onto the fabric to ensure they stay in place during cutting. If your fabric has a specific pattern or texture, make sure the pieces are aligned consistently for a seamless look.
Use sharp fabric scissors to cut around the edges of the pattern, being precise to maintain the shape and size. Remember to cut all the required panels for your bean bag chair, as outlined in Step 1. Additionally, if you are creating an inner liner for the filling, repeat this process with a second set of fabric pieces. Double-check your work to ensure all the pieces are uniform and ready for sewing.
Step 3: Prepare the Panels for Sewing
With all the fabric panels cut out, the next step is to prepare them for sewing. Start by aligning the edges of two panels with the right sides (the outer sides that will be visible) facing each other. Pin the edges together using straight pins or fabric clips to hold them securely in place. This will prevent the fabric from shifting while sewing.

If your fabric frays easily, consider finishing the raw edges before sewing the panels together. You can use a zigzag stitch on your sewing machine or a serger to prevent fraying and add durability. Repeat this process for all the panels you have cut, pairing them up as needed to begin assembling the main body of the bean bag chair.
Step 4: Sew the Panels Together
With the fabric panels pinned and prepped, it’s time to start sewing. Using a straight stitch on your sewing machine, sew along one side of the pinned panels, leaving a seam allowance of about ½ inch.
Once you reach the end, backstitch to secure the thread and then remove any pins or clips as you go. Repeat this process for all sides until you have one continuous piece of fabric that is now the main body of your bean bag chair.
Step 5: Add a Zipper
Adding a zipper to your bean bag chair ensures it can be easily refilled or washed when needed. To begin, select one of the seams as the location for your zipper. It is usually best to position the zipper along the bottom or a side seam where it will be less visible.

Take your heavy-duty zipper and place it along the edge of the fabric where you plan to install it. Ensure the zipper is the correct length—if it is too long, you can shorten it to fit. With the fabric panels still inside out, pin or clip the zipper in place so that it aligns neatly with the seam. Using a zipper foot on your sewing machine, sew along the edges of the zipper, securing it in place. Repeat this process for both sides of the zipper.
Step 6: Sew the Remaining Edges
With the zipper installed, return to sewing the rest of the seams to form your bean bag chair. Begin by aligning two more panels with their right sides facing each other and pinning them in place. Leave a small opening at one end so you can turn the cover inside out later. Sew around all edges, leaving about ½ inch of seam allowance as before.
You may need to sew the remaining panels in pairs before attaching them to the main body. Use the same method as outlined above, ensuring all edges are neatly aligned and securely pinned or clipped together. When you reach the end of each seam, use a backstitch to secure it in place.
Step 7: Turn Your Bean Bag Chair Inside Out
Once you have sewn all the seams and attached all panels, carefully turn your bean bag chair inside and out through the small opening left for this purpose. At this point, you will see your bean bag chair taking shape with its defined features.
The bean bag chair cover is now complete, and you can begin filling it with your desired material. However, if you’d like to add an inner liner for the filling, continue to Step 8.
Step 8: Create an Inner Liner (Optional)
Creating an inner liner helps contain the filling within the bean bag chair cover, making it easier to refill or wash when needed. The process for creating an inner liner is similar to that of sewing the outer cover. Simply follow Steps 1-6 using a second set of fabric panels.
Once done, insert your completed inner liner into the outer cover through the zipper opening. Align all edges carefully before zipping up the cover completely. Your bean bag chair is now ready to use!

Following these steps on how to sew a bean bag chair and using your creativity, you can make a bean bag chair that is unique to your style and preferences. Don’t be afraid to experiment with different fabrics, sizes, and shapes to create the perfect bean bag chair for you. Happy crafting!
Additional Tips for Customizing Your Bean Bag Chair
- Consider adding pockets or extra features such as cup holders or headrests for added convenience and comfort.
- Use contrasting fabrics or patterns to create a statement piece that stands out in your room.
- Personalize your bean bag chair by adding embroidery, appliques, or fabric paint.
- Experiment with different filling materials such as memory foam, dried beans, or buckwheat hulls to find the perfect level of support and comfort for you.
- Don’t be afraid to make adjustments to the size and shape of your bean bag chair to fit your specific needs and preferences. You can even create a mini version for kids or pets!
- Have fun with the process and make it your own. Your custom-made bean bag chair will be a unique and comfortable addition to any room in your home.
By following these steps and incorporating these tips, you can create a one-of-a-kind bean bag chair that is both functional and stylish. Never settle for a generic store-bought bean bag chair again – now you have the skills to make your own perfect version. So gather your materials, fire up that sewing machine, and get ready to relax in style on your very own DIY bean bag chair. Happy crafting!
Conclusion
Creating your own bean bag chair is a rewarding and enjoyable DIY project that allows you to customize both its design and functionality to suit your preferences. By carefully following the outlined steps on how to sew a bean bag chair—from cutting the fabric panels to sewing the seams and adding finishing touches—you can craft a comfortable and stylish piece of furniture that reflects your personal taste.
Whether you’re making one for yourself, your kids, or even your pets, the process offers an opportunity to explore your creativity while producing something practical and fun. Not only will you have a unique seating option, but you’ll also gain the satisfaction of knowing it was made with your own two hands. Happy crafting, and enjoy lounging in your perfectly personalized bean bag chair!
Huston Douthit is a distinguished figure in the world of furniture design, with a decade of expertise creating innovative and sustainable furniture solutions. His professional focus lies in merging traditional craftsmanship with modern manufacturing techniques, fostering designs that are both practical and environmentally conscious. As the author of Fruniturix, Huston delves into the art and science of furniture-making, inspiring artisans and industry professionals alike.
Education
- RMIT University (Melbourne, Australia)
Associate Degree in Design (Furniture)- Focus on sustainable design, industry-driven projects, and practical craftsmanship.
- Gained hands-on experience with traditional and digital manufacturing tools, such as CAD and CNC software.
- Nottingham Trent University (United Kingdom)
Bachelor’s in Furniture and Product Design (Honors)- Specialized in product design with a focus on blending creativity with production techniques.
- Participated in industry projects, working with companies like John Lewis and Vitsoe to gain real-world insights.
Publications and Impact
In Fruniturix, Huston shares his insights on furniture design processes, materials, and strategies for efficient production. His writing bridges the gap between artisan knowledge and modern industry needs, making it a must-read for both budding designers and seasoned professionals.